COSMETICS PRODUCTION
The production process of cosmetics in Ausmetics include 15 steps. We adopt an effective GMPC quality assurance system to monitor and manage the warehousing, R&D, production and delivery through the ERP system.
Cosmetics Production Line
At Ausmetics, our cosmetics production process is a meticulous journey from formulation and compounding to filling and packaging. Each stage is carefully monitored to ensure the highest quality of our skincare products. With clients’ needs fully considered, emulsification of raw materials will be carried out according to the cosmetics production plan. After that, the important process of filling and packaging will follow. The execution of this process will determine the final quality of products. Therefore, for many big manufacturing factories, including Ausmetics, special attention is paid to ensure this process works well. Repeated inspection would be carried out by the production department leader. Continuous monitoring will make sure our products stand the test.
STEP 1
Raw materials/packaging materials warehousing
This step refers to the inspection and disassembly of raw materials and packages. Before the actual filling, the packaging materials must be strictly inspected; this includes inspections on the appearance, sealing, and other key features. The packaging materials will enter the next step of production only when they pass strict testing. If the materials don’t meet any of the criteria, they will be returned to the supplier until qualified ones are supplied.
STEP 2
Bottle washing process:
①Hose/plastic bottle: dust removal using air gun, along with ozone disinfection
②Glass bottle: fist cleaning with water, followed by disinfection with alcohol
STEP 3
Raw material measurement:
Accurately measure the amount of raw material used in the formula, through our automatic control program.
STEP 4
Emulsification:
This critical process involves the use of specific emulsifiers to create a stable mix of oil and water-based ingredients. Our state-of-the-art vacuum pot is used for creating high-viscosity emulsions without air bubbles, essential for creams and ointments. For liquid detergents such as shower gel, shampoo, and makeup remover, we utilize a specialized liquid washing pot. This meticulous attention to the emulsification process ensures the consistency and quality of our cosmetic products, adhering to the highest industry standards for cosmetic emulsification.
Process: dissolving-emulsifying-dispersing-setting-cooling-filtering
Equipment: Storage pot, mixing pot,Vacuum pot (used to make high-viscosity emulsions without air bubbles, such as creams and ointments), Liquid washing pot (used to make liquid detergents such as shower gel, shampoo, and makeup remover)
STEP 6
Filling:
Packaging and the materials will be double-checked before filling. Since they have gone through the previous technical tests, inspection will be done by labor at this stage, making sure the materials are in good consistency. In addition, the net content will be confirmed. Sample inspection will be conducted to ensure the variance is less than 5%. This is to avoid the situation where the actual volume doesn’t match the labelling, which will cause negative impact on the consumer end. Further, product cleanliness is strictly monitored. In Ausmetics, sample inspections are carried out every 30 minutes, including inspections on the clean operation of workers and on-site hygiene. Inspection staff are constantly working hard to make sure any problem found is rectified immediately.
The technical aspects of cosmetics production, from formulation to quality control, are what sets Ausmetics apart. By adhering to industry standards and utilizing advanced production techniques, we ensure the delivery of high-quality skincare products to our customers. The above cosmetics production process demonstrates that only by paying attention to details in early stages can we prevent problems later on. The more careful inspections are done in the previous steps, the more effective the entire process can be. This will ensure that products can be delivered most promptly. As a cosmetic producers the production philosophy that Ausmetics adopts is: attention to details. Careful attention to every detail can ensure that product quality is guaranteed and production efficiency improved. This can reduce unnecessary time and material waste. That’s how Ausmetics manages to produce high-quality skincare products for clients who want their cosmetics products to be produced efficiently and economically.